Lean Six Sigma Master Black Belt
Expectations:
- Six Sigma is like that old Wella Balsam shampoo commercial: ‘She told two friends, and they told two friends,’ and so on….As Black Belt project leaders multiply and train more people, and those people get involved in projects, the financial impact is exponential, in our view. Writes Jennifer Pokrzywinski, an analyst with Morgan Stanley, Dean Witter, Discover & Co. (Report on Business Magazine, October 1997)
- Six Sigma initiative has become a rage. Every organization wants to implement Six Sigma approach in anticipation of improving market penetration and organizational speed at the same time reducing cost of doing business.
- Six Sigma is being perceived to take people to higher level of performance with fewer mistakes while making it a strategic option for transforming an organization.
- Six Sigma is a Program to be owned and led by leadership orienting strategically towards market place and customer satisfaction.
- Six Sigma is described as a methodology to improve business processes and is supposed to provide metrics that strives for near perfection.
- Six Sigma embodies a disciplined, data-driven analytical approach for reducing variation in any process and thereby eliminating defects
But What is Happening ?
- Projects remain open much longer than the anticipated 3-6 months, some stuck in an early phase of Six Sigma Life
- Black Belts are unable to get cooperation (from functions and departments) in collecting data, identifying root causes, etc.
- Teams lose focus part of the way through their Projects
- Successes with Projects in one department or function are not reapplied in others
- Managers resist assigning high performers to Black Belt jobs, keeping these performers for “real work” instead
- Managers see 6 Sigma as competing with other improvement initiatives, and are reluctant to participate
- MBBs do not have adequate knowledge on right applicable methodology
- Overview of Six Sigma Methodology
- Overview of Six Sigma Project execution (DMAIC or DFSS/ DMADV) (Define- Measure- Analyse-Improve & Control, Design for Six Sigma, Define Measure Analyse Design and Validate)
- Project Review Guidelines and selection of Belts for the projects
- Development of Project Team and Charter
- Define and Map Processes to be improved
- Voice of Customer & Quality Function Deployment
- Type of Data, knowledge of Statistical distributions
- Data Collection Planning
- Introduction to software packages for data display & analysis like Minitab, JMP etc.- understanding in usage & interpretation of output
- Measurement System Evaluation for Measurable data (Gauge R&R) as well as for attributes (Kappa Value and Confidence interval for agreement with expert)
- Understanding variation-special causes vs. common causes (like dot plots, box plots, histogram and control charts
- Stratification methods (like Pareto, Bar Diagrams, stratified dot plot, stratified scatter plot, Box Plot, Multi-Vari Charts etc)
Duration & Venue:
- The Sessions shall be held 09.30 Hrs. to 18.30 Hrs. per day, in Five weekends (Sat & Sun) for a total of 10 days at E-Square Business Hotel, 5th Floor, Shivaji Nagar, Pune – 411 001, Maharashtra (India)
Faculty:
- Specialists from DeFacto Veritas, and Distinguished Experts from Academics/ Industry
Who Can Attend
- Certified Black Belts from recognized certification bodies Each candidate should have at least 6 years of experience in conducting/guiding improvement projects
Certification Criteria
- Participants will be certified as Black Belt after Maintaining 100% attendance , Scoring minimum 70% marks in the examination conducted on the last day of the program, and Submission of one completed Six Sigma Project after four months, but not later than one year from the end of classroom training for evaluation and found suitable